机器说明书(范文)

译国译民分享者译国译民宗旨专心翻译做到极致摘要用途Usage本机是使用PEPPPC等原料用一步法即由原料直制得瓶子的高效设备能生产具有高瓶颈精度的高档容器广泛用于制造医药食品化妆品及化工等行业的包装用品瓶ThismachineisakindofhighlyefficientequipmentusedforproducingbottlesdirectlywithPEPPPCetcSinceitcanproducetopgradecontainerswithhighprecisionneckthemachineiswidelyusedtoproducebottlesinmedicinefoodcosmeticandchemicalindustryetc特点Characteristic瓶颈采用高压注射成型制品除可获得高的瓶口瓶颈和螺纹精度外还具有规格均一外表光洁等特点ThebottleneckismadethroughhighpressureinjectionmoldingTheproductnotonlycanbemadewiththeprecisionofhighbottlemouthneckandscrewthreadbutalsowithsuchcharactersasevenspecificationandsmoothsurfaceetc目录catalogue概述Summary技术特性参数ParameterofTechnicalCharacteristic机器构造MachineConstruction译国译民分享者译国译民宗旨专心翻译做到极致使用和维护OperationandMaintenance机器的运输和安装TransportationandInstallationoftheMachine附图AccompanyingDiagram一概述Summary用途Usage本机是使用PEPPPC等原料用一步法即由原料直制得瓶子的高效设备能生产具有高瓶颈精度的高档容器广泛用于制造医药食品化妆品及化工等行业的包装用品瓶ThismachineisakindofhighlyefficientequipmentusedforproducingbottlesdirectlywithPEPPPCetcSinceitcanproducetopgradecontainerswithhighprecisionneckthemachineiswidelyusedtoproducebottlesinmedicinefoodcosmeticandchemicalindustryetc特点Characteristic瓶颈采用高压注射成型制品除可获得高的瓶口瓶颈和螺纹精度外还具有规格均一外表光洁等特点ThebottleneckismadethroughhighpressureinjectionmoldingTheproductnotonlycanbemadewiththeprecisionofhighbottlemouthneckandscrewthreadbutalsowithsuchcharactersasevenspecificationandsmoothsurfaceetc译国译民分享者译国译民宗旨专心翻译做到极致采用比例压力流量控制高压锁模采用蓄能器保压提高生产力减少能耗AdoptproportionalpressureandflowratecontrolHighpressureclampingtakesadvantageofaccumulatortomaintaincertainpressuresotheprolificacywillincreaseandtheenergyconsumptionwillreduce水平三工位回转装置较大的回转工作台达到一模多腔的目的使机器具有高的生产效率ThreehorizontalstationliftingfinderLargeliftingfinderbenchenablesmulticavitymouldavailableandhighefficiencywillbeachieved在电控及气动系统中设计预留了瓶底抽插芯动作只要适当增加附件就可使用三片模具成型具有较深底凹的制品ThepullinginsertingcoremotionagainstthebottomofthebottleisdesignedinadvanceintheelectriccontrolandpneumaticsystemsSothreepiecemoldmaybeusedifonlyproperaccessoriesareaddedThecompletedproductwillbeconcaveinthebottom具有低压模具保护系统芯棒脱模检测的电气保护系统和安全操作保护系统Ithaslowpressuremoldprotectionsystemelectricprotectionsystemforinspectingbardraftandsafelyperformingprotectionsystem在机器液压电控气动上多处设有可调环节以满足不同制品的工艺要求Theadjustpartsinmachinehydraulicpressureelectriccontrolandpneumaticcontrolmaymeetvariousproductsworkmanshiprequirements瓶口平整易密封无浇口废料外观光洁加工后制品不需修整Thebottlemouth译国译民分享者译国译民宗旨专心翻译做到极致islevelandeasytosealupNogatewastewillbeleftandtheappearancewillbebrightandcleanTheproductwillnotneedrepairingafterprocessing原料适应性强可成型大部分热塑性塑料如PEPSPCPAN等由原料直接制得圆形方形椭园形等形状容器ThematerialisexcellentinadaptabilityItcanbemoldedintomostthermoplasticsuchasPEPSPCPANetcanddifferentshapesincludingrotunditysquareandovalvesselsetccanbemadedirectlyfromthematerial二技术特性参数parameteroftechnicalcharacteristic生产能力按每工位于100毫升3只计Productionability600pcsh理论注射容量InjectionVolume125cm3螺杆直径Screwdiameter38mm塑化能力PSPlasticizingcapacityPS14gs注射速率PSInjectionratePS150gs喷咀直径NozzlediameterSR10mm注射合模力Injectionclampingforce250kN译国译民分享者译国译民宗旨专心翻译做到极致吹塑合模力Blowingclampingforce46kN注射吹塑模行程Injectionblowingstroke120mm脱模行程Ejectionstroke160mm最大注射行程Maximuminjectionstroke150mm最大模具平面尺寸长X宽Maximummoldplanesizelengthwidth320320mm最小模厚Minimummoldthickness240mm整机中心高Theheightoftheunitcenter1135mm最大注射压力Maximuminjectionpressure170MPa液压系统工作压力Workingpressureofthehydraulicsystem14Mpa油箱容积Oiltankcapacity200L料筒总加热功率Overallheatingpowerofthebarrel5KW主电机功率MainmotorPower15KW工作循环周期workingcycle18s译国译民分享者译国译民宗旨专心翻译做到极致空循环时间不包括注射部分Idlecyclingtimeexclinjectionpart6s模具加热功率Moldheatingpower28KW压缩空气排量Displacementofthecompressedair05m3min压缩空气压力Pressureofthecompressedair10MPa冷却水用量Coolingwateramounts3m3h机器尺寸长宽高Machinesizelengthwidthheight261422m机器重量Weightofthemachine约35T注因技术改进以上参数如有变化恕不另行通知NoteDimensionsandspecificationssubjecttochangewithoutnoticeinaccordancewithourpolicyofcontinuousproductimprovement三机器的构造MachineConstruction本机为卧式注射吹塑中空成型机主要由注射装置注射合模装置吹塑合模装置回转装置脱模装置前机架后机架安全门液压系统气路系统模温控制器水分配器电控装置及配套的模具等部分组成外形见附图Thismachineishorizontalinjectionblowinghollowformingmachinesmainlymadeupofinjectorapparatusinjectionclampingapparatusblowingclampingapparatusswivelgearfrontrack译国译民分享者译国译民宗旨专心翻译做到极致rearracksafedoorhydraulicsystemgaspathsystemmoldtemperaturecontrollerwaterdistributorelectriccontrolgearandmoldsforpartsetcSeethedrawingfortheexternalform注射装置injectorapparatus注射装置主要由加热料筒螺杆喷嘴注射座注射油缸液压马达和移座油缸等组成Theinjectorapparatusismainlymadeupofheatingbarrelscrewnozzleinjectionbaseinjectionoiltankhydraulicmotorandactivebasecylinderetc本装置采用双缸注射液压马达直接驱动螺杆转动的结构螺杆转速可通过调节通过比例流量阀在0150rpm内进行调速预塑背压可通过调节节流阀来加以改变以适合不同树脂种类和不同制品的要求ThisunitfeaturesinjectionofdoublejarsandthescrewrotationdrivendirectlybyhydraulicpressureThescrewrotationspeedmaybeadjustedthroughproportionalflowvalvefrom0to150rpmThepreplasticationpressuremaybealteredthroughthrottlevalvetomeettherequirementsfordifferentresinsandproducts本装置的螺杆和料筒均采用优质氮化钢经离子氮化处理使用寿命长螺杆头部装有止逆环可减少注射时物料沿螺杆的回流ThescrewandgunkoftheunitaretreatedwithgoodnitridedsteelandarecharacterizedlongservicelifeItstopisinstalledwithbackstoploopwhichmayleadtoreducesthematerialgoingbackalongthescrewinthetimeofinjection整座前进或后退由移座缸驱动实现操作时根据需要安排移座动作以实现前加料译国译民分享者译国译民宗旨专心翻译做到极致后加料和固定加料三种加料方式本机设定采用前加料方式TheunitsgoingforwardorbackwardcanbeachievedbywayofthevatdrivingitIfoperationoccurssetthemotionaccordingtotherequirementandthethreeaddingmaterialmodesfrontaddingbackaddingandstableaddingmayberealizedThemodeoffrontaddingmaterialissetforthemachine注射座可围绕回转中心扳转一定角度以便装拆螺杆清洗料筒及方便安装模具Theinjectionholdermayroundcenterofgyrationforcertainangelwhichbringsconveniencetoinstallremovethescrewrinsethebarrelandinstallthemold料斗可横向移动当需要换树脂种类时松开紧固螺钉把料斗向后侧移出以清除其内的剩余树脂再移回到原来的位置用螺钉固定后即可加入新的树脂进行工作ThegunkcanmovelaterallyIfitstimetoreplaceresinloosethefasteningscrewandmovebackwardstocleartheremainingresinthenmoveittotheoriginalpositionandfixthegunkwithscrewandanotherresinmaybeaddedtothegunk注射吹塑合模装置injectionblowingclampingdevice本机合模装置属液压式结构主要由导柱动模板支承板锁模油缸等组成Thisdeviceadoptshydraulicstructureandismainlymadeupofguidepolemovableplatensupportplateandclampingcylinderetc为提高生产率和减缓冲击移模速度采用快慢的程序快合模和快开模时用大小泵双泵供油合模速度最快可达008MS开模最快可达015MS慢速开合模由小泵单独供油注射开合模和吹塑开合模各有节流阀匹配两者的开合模速度同时要确保译国译民分享者译国译民宗旨专心翻译做到极致开模时吹塑模先动合模时注射模先动ToincreaseproductionefficiencyandreducetheimpactmoldclosingopeningspeedsadoptfastslowprocedureTheoilissuppliedthroughsmalldoublepumpforfastclampingandfastopeningmoldandtheclampingspeedcanreach008MS015MSforopeningmoldTheoilissolelysuppliedthroughsmallpumpforslowopeningmoldandclampingmoldMoldopenclosingandblowingopenclosingareperformedthroughfittingthrottleswithcertainmoldclosingopeningspeedsBlowingmoldgoesfirstforopeningmoldandinjectormoldgoesfirstforclampingmold为满足注射模锁模力的要求注射合模油缸上部设有增压缸当模具上下两部分贴紧后行程开关发出信号换向阀切换油泵向增压缸上腔供油实现对注射合模油缸上腔的增压达到高压锁模的要求注射吹塑时蓄能器回路也同时接通补充锁模油路的泄漏确保锁模压力TomeettherequirementsonmouldlockingforceforinjectormoldthepressurecylinderisinstalledintheupperoilcylinderforinjectormoldWhentheupperanddownmoldssticktoeachotherthestrokeswitchwillgiveoffsignalandthereversingvalvewillswitchandtheoilpumpwillsupplyoiltotheuppercavityofthepressurecylinderInthiswaytheuppercavityoftheoilcylinderoftheinjectionclampingmoldwillboostpressureandhighpressureclampingwillbeachievedWheninjectionandblowingiscarriedoutthecircuitlineoftheaccumulatorshallbeconnectedsothattheleakageintheclampinglinecanbesupplementedandtheclampingpressurecanbeinsured合模装置具有低压模具保护功能在模具两部分尚未贴紧时锁模油缸不会进入升压锁模状态此时如果在模腔内有硬物顶住模具即不会合紧而由电气控制系统发出警报使操作人员得以排除故障Theclampingequipmenthasprotectingfunctionoflow译国译民分享者译国译民宗旨专心翻译做到极致pressuremoldTheclampingcylinderwillnotentertheconditionofrisingpressureforclampingmoldwiththetwopartsofthemolddonotkeepclosetoeachotherAtthattimeifthereishardsubstanceblocksinthemoldcavitytheelectricalcontrolsystemwillsoundthealarmandthemoldcannotclampwhichenablestheoperatortoremedythetrouble转位装置turndevice注吹转位装置主要由转位分度箱转塔拔叉转盘芯轴等组成模具芯棒水平安装在转塔的三边上转塔注射合模油缸实现上升转位120o下降的间歇回转运动将注射吹塑脱模三个工艺过程联系在一起转塔升降由注射油缸带动完成转塔回转达120o由转位分度箱完成回转运动是通过滑块曲柄机构拔叉转盘来完成转塔抬起拔叉就卡入转盘槽内滑块由油缸推动转动曲柄拔叉shiftingfork转盘urntable芯轴centralspindle使转塔回转达120o回转到位行程开关发出信号转台下降拔叉与转盘脱开曲柄复位为下一循环做准备各动作速度均可通过电脑控制比例流量阀来调节动作切换由行程开关发讯控制TheinjectionblowingturndeviceismadeupofdividingboxturretshiftingforkturntableandcentralspindleThediebarsareinstalledhorizontallyinthethreesidesoftheturretTheturretinjectionlinkstheinjectionblowingandclampingthroughintermittentrotarymotionofrisingtransmissiodescendingTherisinganddescendingoftheturretisrealizedthroughmovinginjectioncylinderwhiletheturretsrotarymotionisrealizedthroughthedividingbox转塔分度定位先由转位分度箱上油缸推动然后由定位调节螺钉实现精定位定位精确可靠寿命长在油缸的一个终端设有螺旋调节定位装置对油缸行程实行微调调节译国译民分享者译国译民宗旨专心翻译做到极致方便可靠在开模终止状态下打开机械保险装置可通过支点油缸自动调模实现转塔升降方便模具调试切记调试完成后应立即接好机械保险装置以保护模具机器脱模装置shedder脱模装置主要由脱模推板脱模油缸翻转油缸抽插芯气缸选用脱瓶检测等部分组成安装在前机架平台的下面它主要将已成型制品从模芯棒上脱出翻转90o并将瓶顶出脱模推板使其落入成品箱内同时还完成芯棒内冷芯棒外冷脱模检测等工序Theshedderwhichisinstalledundertheplateoffrontrackismainlymadeupofdraftejectorplatedraftcylinderturncylinderpullinginsertingcoregascylinderalternativeetc更换脱模推板调节脱模推板初始位置本装置就可适合不同规格瓶子的脱模若脱模不彻底遗漏的瓶就会被检测使机器进入紧急故障状态机器在完成本循环后自动停在循环起始位置且报警便于操作者排除故障TheshedderissuitablefordraftingbottlesofdifferentspecificationsthroughchangingdraftejectorplateandadjustingtheoriginalpositionoftheplateIfdraftingisnotdownrighttheomittedbottlewillbeinspectedandthemachinewillentertheemergencyfaultstateThenthemachinewillstopautomaticallyattheoriginalpositionaftercompletingthecyclewhichisconvenientforoperatortoremedythetrouble机架Rack机架分前后两部分组成相互间用螺钉和定位销连接两部分机架均由槽钢角钢译国译民分享者译国译民宗旨专心翻译做到极致和钢板构成TherackismadeupoffrontrackandrearrackwhichareconnectedbyboltandorientationpinoneanotherBothfrontrackandrearrackaremadeupofsteelgrooveangleironandarmorplate前机架为不规则六边形框架具有一定刚度以确保承受大锁模力时的刚度保证制品质量其上安装有注射吹塑二个合模装置转位装置脱模装置和安全门气路系统模温控制分配器水电分配器等部件ThefrontrackisirregularhexagonframeworkTherigidityofthefrontrackisenoughforenduringlargeclampingforcethustheproductqualitywillbeassuredAboveitinjectorapparatusblowingapparatusturndeviceshedderemergencydoorgaspathsystemmoldtemperaturecontrollingdistributorwaterandelectricitydivideretc后机架为长方形框架其上安装有注射装置油箱比例压力流量油路块油冷却器电机和油泵等Therearrackissquareframeworkabovewhichinjectorapparatuscylinderproportionalpressuremeteroilcoolerelectricengineandoilpumpetcareequipped安全门emergencydoor在前机架的上面装有安全门将注吹合模装置回转装置脱模装置等罩在里面且配以电气保险装置安全门打开时电气行程开关断路机器不能工作从而避免操作者的人身事故切记机器运作或未断开电源时身体任何部位不得进入安全门所罩范围内并远离脱模装置以免人身伤害TheemergencydoorwhichcoversinjectorapparatusblowingapparatusturndeviceandshedderisinstalledabovethefrontrackequippedwithelectricgassafetydeviceTheelectricstrokeswitchisoffwhen译国译民分享者译国译民宗旨专心翻译做到极致theemergencyisopenandthemachinestopssothatthefatalaccidentmaybeavoidedToavoidbeingdamageddontletanypartofyourbodygointotheareawhichtheemergencydoorcoverswhenthemachineisrunningorthepowerisnotdisconnectedandkeepyourselffarawayfromtheshedder液压系统hydraulicsystem本机油源采用定量双联泵供油使用普通液压油泵的系统压力设为P12Mpa前泵公称排量94Lmin后泵公称排量31Lmin双泵可同时供油也可由后泵单独供油TheoilissuppliedquantificationallythroughsplitflowpumpTheoilshallbegeneralhydraulicoilThesystempressureofthepumpshallsetat12MpaThefrontpumpsnominalpumpageshallbe94Lminand31LminfortherearOtherthetwopumpsmaysupplyoilsynchronouslyoronlytherearpumpsuppliesoil液压系统工作原理参见液压系统原理图Refertothedrawingforknowingtheworkingprincipleofhydraulicsystem系统工作压力为14Mpa另按工艺要求注射保压压力可在4Mpa12Mpa之间选取低压模保压力可在06Mpa08Mpa之间调定系统流量视工艺操作要求通过对电磁溢流阀的控制达到双泵或单泵供油从而实现流量控制Theworkingpressureofthesystemis14MpaTheholdingpressureofinjectionmaybeselectedfrom4Mpato12Mpaandtheholdingpressureoflowpressuremaybesetfrom06Mpa08Mpaaccordingtotheworkmanshiprequirementselectromagnetismoverflowvalve译国译民分享者译国译民宗旨专心翻译做到极致本机各动作如注射吹塑开合模脱模注射预塑防流涎注射座进转塔升降回转复位等动作均由液压系统驱动比例阀电液电磁阀24VDC控制Allmotionsincludinginjectionmouldopeningclosingdraftinjectionpreplasticationrepositionaredrivenbyhydraulicsystemandcontrolledbyproportionalvalveelectroliquidandsolenoidvalveat24VDC5开合模油路中分别采用二个单向节流阀使注射吹塑模在双向尽量同步运行前提下确保开模时吹塑模先动合模时注塑模先动6采用封闭式油箱和吸回油双重过滤使液压油清洁元件工作可靠寿命延长另设置油冷却器使油温一般不超过55oC确保正常使用7油管接头采用焊接式管接头密封可靠装配方便Theoilpipejointwhichdoesnotuseweldedfittingissealedreliablyandeasytoinstalled8本机液压系统共有3个油路集成块分别为ThehydraulicsystemofthemachineincludesthreeoillinechipsTheyare1比例压力流量注射预塑脱模翻转移座回转块proportionalpressureflowinjectionpreformedmouldreleaseoverturnremovablebaserotarypart2开合模块Openingandclampingmodule3注射合模块Injectionclampingmodule译国译民分享者译国译民宗旨专心翻译做到极致9本机的液压系统最高工作油温为60如机器运行中油温超过60则应马上停机调低冷却水的温度调高冷却水的压力和流量否则过高的油温会损伤液压元件由此导致的液压元件的损坏不属于保修范围之列本公司将负责维修但要收取零件成本费和适当的维修费用Thehighestoiltemperatureofthehydraulicsystemofthemachineis60Iftheoiltemperatureexceeds60themachineshallbestoppedimmediatelyandturndownthetemperatureofthecoolingwaterandturnupthepressureandfluxofthecoolingwaterorthehydraulicelementswillbedamagedfortoohighoiltemperatureThiskindofdamageisnotwithinthescopeoftheguaranteelimitationsOurcompanymaymaintainsuchdamagedelementsbutshallchargethepartscostandpropermaintenancecosts八气路系统gaspathsystem本机气动系统用以执行芯棒外冷芯棒内冷预通吹气瓶底抽芯等动作各电磁换向阀均无油润滑确保卫生要求ThissystemisusedtoperformsuchmotionasexternalinteriorcoolingofthemandrilblowingpullingcorefromthebottlebottometcNoneoftheelectromagneticreversingvalvesislubricatedthusthenecessarysanitaryrequirementwillbemet气路系统工作原理参见附图Refertothedrawfortheworkingprincipleofthegaspathsystem实际吹气压力在0408Mpa之间吹气和内冷接通前要先打开预通电磁阀Theactualblowingpressureisfrom04to08Mpatheelectromagneticvalveshallfirstlyturnedonbefore译国译民分享者译国译民宗旨专心翻译做到极致本机在气路系统中设置了油水分离滤尘装置但用户在机器运行时仍必须外接空气净化装置如因用户未将空气净化而造成的气动元件的损坏不属于保修范围之列本公司将负责维修但要收取零件成本费和适当的维修费用TheoilwaterspiltfilterdeviceissetinthegaslinesystemButtheexternalaircleaningfacilityisneededwhenthemachinerunsoutdoorThedamagedpneumaticcomponentsufferedfromtheairnothavingbeencleanedisnotwithinguaranteelimitationsOurcompanymayrepairitbutshallchargethecostandpropercostofmaintenance九模温控制分配器distributorforcontrollingthemoldtemperature本机注射模体的加热分段控制一般可选择用三段温度控制分别由两台模温控制器供给加热油分别供瓶颈瓶体瓶底保温TheinjectiondiebodyofthemachineisheatedthroughsectionalcontrolGenerallyspeakingthesectionalcontrolmayberealizedthroughthreesectionstemperatures十油分配器水分配器oildistributorandwaterdistributer本装置为匹配加热油及冷却水的连接之用Thisdeviceisusedforconnecting十一电控系统electriccontrolsystem本机电气控制部分用于实现各个装置的协调工作Thiselectriccontrolsystemisusedforharmonizingvariousunitstowork由电网提供的三相四线380V的动力电分别输送至油泵电机22KW控制柜模温译国译民分享者译国译民宗旨专心翻译做到极致控制器Thepowercurrentofthreephasefourwire380Vsuppliedbytheelectricitynetworkingshallbecarriedtotheoilpumpengine22KWcontrolcabinetandmoldtemperaturecontroller整机控制系统通过采用与深圳珊星公司合作开发的3880型注吹机专用控制电脑来实现的ThemachinecontrolsystemrunsthroughspecialcontrolcomputerforcooperativedevelopedwithShenzhenShanxingCompany3880injectionblowingmachine系统配置按键说明及电脑控制系统的调试可直接参阅3880型控制电脑之操作手册Pleaserefertotheoperationmanualof3880controlcomputerforsystemlayoutkeyboardsdescriptionandadjustmentforcomputercontrolsystem四使用及维护operationandmaintenance操作者在使用本机前必须先阅读和熟悉说明书内容熟悉机器构造气液系统工作原理电控原理及各按纽开关的作用才能操作为取得更好效益操作者也必须对制品加工工艺作较好了解OperatorshallreadtoknowthecontentofthemanualmachineconstructiontheworkingprincipalofthegasandhydraulicsystemtheworkingprincipalofelectriccontrolthefunctionofallthebuttonsandswitchesbeforeoperatingForbetterefficiencytheoperatorshallknowwelltheworkingtechnologyoftheproduct一开机前准备Preparation译国译民分享者译国译民宗旨专心翻译做到极致按电气系统要求接通电源使用电压与机器规定电压相符turntheswitchonaccordingtotheelectricsystemrequirementstomakesurethevoltageincompliancewiththenominalvoltage检查各按钮操作手柄电气接线等有关损坏或失灵现象并将各开关处于断开位置Checktoknowwhetherthebuttonoperatinghandlewirearedamagedorgooutoforderandkeepalltheswitchesinoff检查各换向阀电磁铁动作是否灵活Checktoknowtheelectromagnetreactionofthereversingvalve检查各部分的螺栓是否拧紧Checktoknowwhethertheboltsofallpartsaretighten检查料斗内有无杂物和是否清洁Checktoknowwhetherthereiswasteinthegunkandmakeitclean接通冷却水检查水管接头处有否漏水杜绝渗漏水现象LinkthecoolwaterandchecktoknowwhetherwaterleakageappearsinthepipejointIfanysomethingshallbedonetoputanendtotheleakage检查安全门在导轨上移动是否灵活在移动时是否能触动电气行程开关Checktoknowwhethertheemergencydoormoveseasilyontheslidewayandwhetheremergencydoortouchestheswitchesofelectricstokewhenitmoves译国译民分享者译国译民宗旨专心翻译做到极致清洗油箱后在箱内加入约200L清洁工作油本机推荐使用YBN32YB46抗磨性工作油Add200LcleanworkingoiltotheboxaftercleaningitYBN32YB46workingoilofabrasionresistancearerecommendedforthismachine机器上油封及污物全部清洗干净滑动部分和各润滑点注入润滑脂和润滑油Cleanalltheoilsealandfilthfromthemachineandinjectgreaseamplubricatingoilintotheslipperandalloilingpoints10接通气源进入气路系统气源为除水除尘不含油雾的压缩空气其杂质总含量应产单位按上述要求结合本单位具体情况自行解决也可另行配置无油空压机贮气罐空气干燥器过滤器等系统见气动系统原理图TurnontheairsourceandentergaspathsystemtoremovewaterdustandcompressedaircontainingoilfogThetotalremainingimpuritycontentshalllessthan10mgmthedustdiameterlessthan5um蓄能器充入氮气基准压力75paTheaccumulatorshallbefilledwiththenitrogenandthebasepressureshallbe75pa空运转试车idlerunningfortestruns1接通电源启动电机油泵检查电机旋转方向是否正确油泵必须在卸荷情况下运转分钟以上在机器首次启用或较长时间停机后再使用时应在开机前先用手转动泵轴十几转使油泵内部得到充分润滑TurnontheswitchontostartelectricengineoilpumpChecktoknowwhethertheelectricenginerotatesintheright译国译民分享者译国译民宗旨专心翻译做到极致directionTheoilpumpshallrunnolessthan5minwithnoloadingRotatethepumpshaftovertenroundswithhandtolubricatetheinsideoftheoilpumpincaseofthemachineisstartedforthefirsttimeorisreusedafterlongtimesstop2打开冷却水截止阀对回油进行冷却以防止油温过高Openthestopvalveforthecoolingwaterandmakescavengeoilcoolinginordertooiltemperaturebecomestoohigh3油泵运转正确后在较低设定压力和流量值下液压缸全程进退动作使系统内空气完全排出并取下比例压力和流量阀的放气螺丝待气泡排出后再将螺丝锁上AftertheoilpumpmovesproperlycleanouttheairinthesystemwiththemotionofthefullrangeinthehydraulicvatundertheconditionoflowsetpressureandflowvalueTakedownthebleedscrewsoftheproportionalpressureandflowvalveLockthesnailaftertheairbubbleisdischargedout按照手动空载时P1的压力值一般应在pa范围将P2调至与此相当P3为预塑注射显示压力如P4达27pa则可达45吨合模力P5仅要刚能推动翻转一般15pa左右5用手操作方式进行试车检查各动作是否正常TestrunsshallbeperformedwithhandoperatedmodeInthiswayallmotionsmaybecheckedtoknowwhethertheyareinrightstate6进行全自动试车Performfullautomatictestruns译国译民分享者译国译民宗旨专心翻译做到极致三负荷试车模具的安装moldinstallation1在模具安装过程中只允许用手动操作方式Onlyhandoperatedmodeispermittedduringtheperiodoftheinstallationofthemold2操纵手动按钮使合模装置处于开启状态转塔升到最高位置注射座退到最后位置Operatethehandbuttontomaketheclampingdeviceonstateturretrisetothetoppositionandtheinjectionholdergototherearmostposition3拆下固定门旋转门卸掉平台上的模具固定压板拆掉脱模推板Removethefixingdoorrotatingdoorfixingplateofthemoldontheplatformandthedraftejectorplate4用轻油和抹布清洗工作台面板动模联接板及模具上下模架的内外表面在工作台面与模架相接触部位加少量30号机油搽抹均匀Cleantheworkbenchplatewithlightoilandrag5模具必须近似水平推入工作台面切勿垂直落入工作台上将模具水平推入使对中块定位在模具上的对中槽内注意勿与喷嘴料筒相碰ThemoldshallbepushedintothecountertopnearlyhorizontallyDontletitdropverticallytothecountertop6调装模具位置使模具前移压紧前面的平衡块Adjustthemoldtotheproperpositionsothatthemoldcanimpactthefrontbalanceblock译国译民分享者译国译民宗旨专心翻译做到极致7先用螺钉压板将下模板紧固在工作台上再操作合模动作注意不能接通高压油路将上模板紧固在动模联接板上然后再开启合模装置FixthelowerbolsterontheworkbenchwithscrewandbinderplatethenoperatetheclampingmotionkeepinmindthathighpressureoillineshallnotbeconnectedandfixtopplateontothejointbarofmovablemoldAtlastturnontheclampingdevice8检查转塔内模芯推板活动是否灵活然后在转塔的一边装上芯棒安装条和二根芯棒注意螺钉不要拧紧将该组芯棒转到注坯工位点动合模按键一直到合模终止然后拧紧芯棒安装条上的螺钉ChecktoknowwhethertheejectorplateofthemoldcoreinsidetheturretmoveseasilyTheninstallamountingbarandtwomandrilsinonesideoftheturretRememberthatthescrewshallnotbetightened9操作开模按键将转塔升起将该组芯棒转到吹塑工位然后操作支点下降按键让转塔下降使芯棒下降至接近吹塑模时停止目测芯棒是否恰好卡入吹塑模的颈环内如不合适则松开上下模紧固螺钉微调模具位置使之与芯棒相吻合确认合适后重新紧固上下模架10将转塔升起将该组芯棒转到脱模工位装上脱模推板用上面相同的方法调整脱模推板前后左右的位置使芯棒恰好卡入脱模板内然后用螺钉坚固11当两个模具及脱模装置都正确定位后重复步骤8安装上另两组芯棒安装条和所有芯棒Repeatstep8toinstalltheothertwomountingbarsandallmandrelsafterpositionproperlytwomoldsandtheshedder12按规定要求接好模具各冷却水接好料道板电加热管的电线装好热电偶检查译国译民分享者译国译民宗旨专心翻译做到极致水管电线是否会与模芯棒相碰Connectthemoldwithcoolingwateraccordingtotherequirement13调节注射装置的前极限位置使喷嘴前端刚好与料道板浇口套相接触Adjustthefrontlimitationpositionoftheinjectiondevicesothattheforefeetofthenozzlejustcantouchthespruebushofthematerialpath2根据产品特点和工艺要求对各个机构的动作行程和工艺参数进行相应的调整本机使用比例阀专用控制电脑各工位速度压力时间及各加热段温度均可按工艺要求由操作者设定3切记料筒必须加热到规定温度并保温一定时间至少15分钟以保证物料充分熔解才准操作预塑动作料筒加热一般前段温度要高一些中间段稍低靠近加料口的后段更低些4初试时最好向加料口加聚苯乙烯料待预塑料正常后再向加料口加制品要求的塑料加热温度应根据不同塑料种类调整5初试时将喷嘴离开模具用手动操作进行模外注射正常后再作模内注射6开机后要先对若干芯棒进行适当的预热当对制品质量满意时适当调整工艺参数至能正常生产出合格制品后可转入全自动操作WarmupfirstsomecorebarsafterstartthemachineFullyautomatedproductionmaybeginonlyafterthequalifiedproductcanbeproducednormallythroughadjustingtechnicalparameters译国译民分享者译国译民宗旨专心翻译做到极致7故障报警faultalarm当机器发生故障时发出报警信号机器将回到循环初始状态并停止循环Incaseofthemachinegoesoutoforderalarmsignalwillappearandthemachinewillreturntheoriginalconditionandhaltcycle当模腔内有异物低压模保超过设定时间时Thereisforeignparticleindiecavityandthemoldprotectionunderlowpressureexceedstheresettime转塔下降时间超设定时间Droppingtimeoftherotaryturretexceedstheresettime在全自动操作时一个作业循环时间超过设定时间时Oneworkingcycletimeexceedstheresettimeunderfullautomaticworking脱模不完善时Thereisfaultinessonthemouldrelease液压系统滤油器堵塞压差超过035Mpa这只有报警和显示不对作业循环产生影响备选whentheoilfilterofthehydraulicsystemisjammedandthepressuredifferentialexceeds035Mpajustgiveanalarmwhichbringsnoeffecttoworkingcycle8停机步骤分为一般停机和紧急停机Stoprunningmaythroughbothcommonstopandemergencystop译国译民分享者译国译民宗旨专心翻译做到极致一般停机commonstop按下停机按钮机器在循环结束停止如机器需要长时间停机须按以下步骤进行PressthestopbuttonandthemachinestopsatloopterminationButiflongtimestopisnecessarythefollowingstepsarerequired关上料斗闸板用手动状态将筒内的全部塑料对空射完Closethegunkflashboardandshotoutalltheplasticsinthebarrelundermanualcondition将选择开关拨到手动位置Dialtheselectswitchtothepositionmaunual将所有主令开关放在断的位置Putallthecontrolswitchesonthepositionoff停止电机一油泵的运转Stoptherunningofoneoilpumpoftheelectricmotor关掉总电源开关Turnoffgeneralpowerswitch暂时停机只需按停机按钮机器在循环结束后停止Justpressthestopbuttontostopatloopterminationandtemporarystopwillachieve紧急停机Emergencystop当需要紧急停机时按下紧急停机按钮电机一油泵便立即停止运转Whenemergencystopisneededjustpressemergencystopbuttonandtheelectric译国译民分享者译国译民宗旨专心翻译做到极致motoroilpumpwillstopimmediately四其他注意事项othernotesforuse1切勿让金属或其他杂物混入料斗Mustntletmetalorotherforeignsubstancesinterfuseintothegunk2喷嘴堵塞时应拆下清理切勿用增加注射压力的方法来清除堵塞物WhenthenozzleisjammedjustremoveittocleanKeepinmindthatcleanobstructionbyaddinginjectionpressureisnotpermitted3正常作业时各压力表可关闭延长压力表使用寿命备选Allpressuregaugesmaybeturnedofftoprolongtheirlongevityundernormaloperationalconditionsalternative4当预塑时螺杆转动而不能进料应立即停止预塑动作查明并排除故障后再加热预塑如由于加热不当使螺杆加料段物料结圈而造成以上情况的应将螺杆拆出清理后再装入并重新将温度调整合理再进行试车Thepreplasticationshallbestoppedimmediatelythemomentthematerialcannotbefedwhilethescrewrotates5机器不生产时应将总电源切断操纵面板上各按纽和主令开关均放在断的位置TurndownthegeneralpowerwhenthemachinedoesntworkAllthebuttonsandcontrolswitchesinthecontrolboardshallbeatoff译国译民分享者译国译民宗旨专心翻译做到极致6除加料时外平常料斗盖都要盖好Thegunkshallbecoveredexceptthemomentthematerialisaddedtothegunk7工作时电动机温度不应超过于75oC否则应停机检查Whenthemotorisworkingitstemperatureshallnotexceed75oCotherwisestoptocheckit8冷却水应用洁净的软水如使用河水则须经软化和过滤处理ThecoolingwatershallbecleansoftwaterTheriverwatershallbesoftenandfiltered9机器要可靠接地接地阻groundedtotheearthreliablywithgroundresistancelessthan10inordertoavoidelectricshock10机器上无模具时应在模板正下方垫上垫块h240Thepaddingblockh240shallbeputjustbelowthebolsterwhenthereisnodieonthemachine11机器处于开模状态时如果要对机器和模具进行调整必须在台面和模具或模板之间垫上木块以防油缸活塞落下伤及人和模具Awoodblockshallbeputbetweenthetableboardandboldorplatetoavoidthepistondroppingfromthecylinderandhurtingpeopleormoldwhenthemachineandthemoldneedadjustingduringthemachineisinthestateofmoldopening12对机器和模具进行机械液压气动电控等调整时必须在停机状态下进行参数修改除外Suchadjustmentsinmechanismhydraulicpressurepneumaticandelectriccontroltothemachineandmoldshallbeperformedatthestoppedstate译国译民分享者译国译民宗旨专心翻译做到极致exceptrevisingtheparameters13机器运行时严禁将人体任何部位置于安全门和防护罩范围内以及脱模机构伸出所及范围内Whenthemachineisrunningstrictlyprohibitanypartofthebodygoesintowhichtheemergencydoortheprotectioncoverandthemoldemptiercanreach五螺杆的装拆disassembleandreassemblescrew1拆装螺杆应在料筒内的塑料基本排净后进行Thescrewshallbedisassembledaftertheplasticisbeclearedinthebarrel2先将注射座退至远离前机架的未端位置拆开移座缸活塞杆与注射座的联接按下压板螺丝FirstlymovetheinjectionholdertotheterminalpositionfarawayfromthefrontrackThenremovethejointofthepistonrodofthebarrelandpressthesnailofthepressboard3将注射座水平板一角度Twisttheinjectionbasetocertainanglehorizontally4拆下螺杆后部的连接块Removethejointblockbehindthescrew5拆下喷嘴将螺杆从料筒前部拉出Removethenozzleandpullthescrewfromthefrontofthebarrel6如料筒内有残余冷料而使螺杆不能顺利拉出时不可强力拉出或顶出螺杆应加译国译民分享者译国译民宗旨专心翻译做到极致热料筒待塑料熔化后再将螺杆拉出并趁热把螺杆和料筒清理干净清洗后涂以硅油以保护表面不可涂以其他润滑油IfthescrewcannotbepulledouteasilyforthecoolmaterialinthebarreldontpullitwithforceorpushitbutshallheatthebarreltomelttheplasticandthenpulloutthescrewandcleanthescrewampthebarrelwhileitishotThenspreadsiliconoiltoprotectthesurfaceotherlubricatedoilisnotpermitted装螺杆时以与上述相反的程序进行应该注意的是螺杆插入料筒后须能灵活转动如发现卡住现象应仔细检查原因排除故障后再装入料筒InstallthescrewintheoppositeprocedureRememberthatthescrewshallbeabletoturnactivelywhenitisinsertedintothebarrelIfthescrewisjammedmakeacarefulinspectionandeliminatethetroubleAfterthatthescrewcanbeinstalled六机器的维护maintenance1每班操作前机器的运动部分和各润滑点应加注润滑油Thelubricatedoilshallbeaddedtoallmotionpartsandlubricatedpointsbeforeeachshiftbeginstoproduce2注意保持机器的清洁定期维护保养对已磨损的零件要及时加以修复和更换Keepthemachinecleanmaintainitregularlyandrepairandchangethedamagedpartstimely3电气控制柜应经常注意防潮防热保证元件正常工作Keeptheelectriccontrolcabinetfreeofmoistureandheattoinsurethepartsworksproperly译国译民分享者译国译民宗旨专心翻译做到极致4每班检查安全装置是否可靠方法是开启安全门后操作合模动作应不起作用EachshiftshallcheckthecredibilityofthesafetygearbyopeningtheemergencydoorTheclampingmotionshallnotactaftertheemergencyisopened5注意油冷却器冷却水的供应确保液压油温度不超过60oC否则油液容易变质密封件容易损坏Thesupplyofthecoolwaterintheoilcoolershallbeabletoensurethetemperatureofthehydraulicpressurenotexceeding60oCOtherwisetheoiliseasytogobadandthesealpartsgodamaged6定期检查油管接头是否松动及时更换密封件减少机器漏油现象Regularinspectiontoknowwhethertheoilpipejointislooseandchangethesealpartstimelytoreduceoilleakage7进油和回油两滤油器需经常拆洗机器从最初使用起经100小时左右应拆洗滤油器以后每隔1000小时左右拆洗一次每隔一年要考虑更换全部液压油TwooilfiltersforfeedingandscavengingoilshallberemovedoftenandcleanedTheoilfiltershallberemovedandcleanedwhenitisused100hoursforthefirsttimeAfterthatcleantheoilfilterevery1000hoursandreplaceiteveryyear五机器的运输和安装transportationandinstallationofthemachine译国译民分享者译国译民宗旨专心翻译做到极致本机重达5吨且需整机吊运吊运时吊索的转折处与机器接触的部位应衬垫软质厚垫机器在搬运时尽量防止冲击剧烈震动和过度倾斜Thismachineweighs5tonsandshallbecarriedthroughswinginginthewholebody机器通过防震垫铁安装在混凝土基础上见地脚分布图安装时用水平仪校准主机水平度纵向011000毫米横向011000毫米注射吹塑合模装置导柱垂直度011000毫米应安排出管道走线沟电缆electriccable水管waterpipe气管等的分布及走向六声明Declaration用户有为供货方保守技术和商业机密的义务非经供货方准许不得为他人刺探以上机密提供方便否则如涉及法律问题用户将被诉为共同被告承担相应法律责任并且用户将丧失继续享受售后服务的权利ItstheusersresponsibilitytokeepthetechnicalandbusinessconfidentialofthesupplierTheusershallnotprovideotherswithconveniencetogettheaboveconfidentialinformationunlessitispermittedbythesupplierOtherwisetheuserwillberegardedascodefendantandhastobearthelegalliabilityaswellasforfeitstherightofenjoyingafterservice